FOSSILS INTO FUELS: Basic Knowlegde

Crude oil, natural gas and coal are fossil fuels. Fossil fuels are very precious resources because they are non-renewable (once they're used, that's it!). We can also make lots of organic chemicals from them, needed to make products such as paints, detergents, polymers (including plastics), cosmetics and some medicines.

Fossil fuels were formed from the fossillized remains of dead plants and animals that once lived millions of years ago. Oil and natural gas are the products of the deep burial and decomposition of dead plants and animals. Heat and pressure, in the absence of oxygen, transform the decomposed material into tiny pockets of gas and crude oil. The oil and gas then migrates through the pores in the rocks to eventually collect in reservoirs.

Coal comes mainly from dead plants which have been buried and compacted beneath sediments. Most coal originated as peat in ancient swamps created many millions of years ago.

What is crude oil?
Crude oil is a complex mixture of hydrocarbons with small amounts of other chemicals such as sulphur. The crude oil is useless as a mixture and must be sent to an oil refinery to be separated. Crude oils from different parts of the world, or even from different depths in the same oilfield, contain different mixtures of hydrocarbons and other compounds. This is why they vary from light coloured volatile liquids to thick, dark oils.

What is natural gas?
Natural gas is a mixture of hydrocarbons with small molecules. These molecules are made of atoms of carbon and hydrogen. For example, natural gas used in the home is mainly methane, CH 4.
What is a hydrocarbon?
Hydrocarbons only contain hydrogen and carbon atoms. There are two main chemical families of hydrocarbons - the alkanes and the alkenes. Thousands of synthetic products can be manufactured from hydrocarbons with many different properties. Click here for some more info on polymers and plastics.

Source: moorlandschool.co.uk

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Oil Refinery: Basic Knowledge

A refinery is a factory. A refinery takes a raw material (crude oil) and transforms it into petrol and hundreds of other useful products. A typical large refinery costs billions of pounds to build and millions more to run and upgrade. It runs around the clock 365 days a year, employs hundreds of people and occupies as much land as several hundred football pitches.

A REFINERY breaks crude oil down into its various components, which then are selectively changed into new products. This process takes place inside a maze of pipes and vessels. The refinery is operated from a highly automated control room.

All refineries perform three basic steps:

• Separation (fractional distillation)
• Conversion (cracking and rearranging the molecules)
• Treatment

Separation: fractional distillation

Modern separation involves piping crude oil through hot furnaces. The resulting liquids and vapours are passed into distillation towers:

		FRACTION	B Pt oC	Number of carbons	Uses
		»Refinery gas		1-4	Bottled gas, fuels
		»Petrol	40	~8	Fuel for cars
		»Naptha	110	~10	Raw material for chemicals and plastics.
		»Kerosine	180	~15	Fuel for Aeroplanes
		»Diesel	250	~20	Fuel for cars and lorries
		»Oils	340	~35	Fuel for Power Stations, Lubricants and grease
Hot crude »		»Bitumen	400+	40+	Road surfacing.

• It is important to realise that the column is hot at the bottom and cool at the top.
• The crude oil separates into fractions according to weight and boiling point.
• The lightest fractions, including petrol and liquid petroleum gas (LPG), vapourise and rise to the top of the tower.
• Kerosine (aviation fuel) and diesel oil, stay in the middle of the tower
• Heavier liquids separate lower down.
• The heaviest fractions with the highest boiling points settle at the very bottom.

TRENDS AS WE UP AND DOWN THE COLUMN

The following table shows how the behaviour of the hydrocarbon molecules alter:

AT THE TOP OF THE COLUMN		AT THE BOTTOM OF THE COLUMN
Short carbon chains		Long carbon chains
Light molecules		Heavy molecules
Low boiling points		High boiling points
Gases & very runny liquids		Thick, viscous liquids
Very volatile		Low volatility
Highly flammable		Not very flammable
Light colour		Dark colour
Petrol comes off near the top of the column. Does the list above describe petrol?		Fuel oil comes off near the bottom of the column. Does the list above describe fuel oil?

The fractions are now ready for piping to the next areas within the refinery. Some fractions require very little additional processing. However, most molecules require much more processing to become high-value products.

Conversion: cracking and rearranging molecules

Some fractions from the distillation towers need to be transformed into new components . This is where a refinery makes money, because the low-value fractions that aren't in great demand can be converted to petrol and other useful chemicals.

The most widely used conversion method is called cracking because it uses heat and pressure to "crack" heavy hydrocarbon molecules into lighter ones. A cracking unit consists of one or more tall, thick-walled, reactors and a network of furnaces, heat exchangers and other vessels. Catalytic cracking, or "cat cracking," is the basic petrol-making process. Using intense heat (about 600°C), low pressure and a powdered catalyst (a substance that speeds up a chemical reaction), the cat cracker can convert most of the heavy fractions into smaller more useful molecules.

Some refineries also have cokers, which use heat and moderate pressure to turn the really heavy fractions into lighter products and a hard, coal like substance that is used as an industrial fuel.

Cracking and coking are not the only forms of conversion. Other refinery processes, instead of splitting molecules, rearrange them to add value. Alkylation makes petrol components by combining some of the gaseous byproducts of cracking. The process, which essentially is cracking in reverse, takes place in a series of large, horizontal vessels.

Reforming uses heat, moderate pressure and catalysts to turn naphtha into high-octane petrol.

Treatment: the finishing touch

Today, a major portion of refining involves blending, purifying, fine-tuning and improving products to meet specific requirements. To make petrol, refinery workers carefully blend together a variety of hydrocarbons. Technicians also add performance additives and dyes that distinguish the various grades of fuel. By the time the petrol is pumped into a car it contains more than 200 hydrocarbons and additives.

Example: Petrol companies produce different blends of fuels to suit the weather. In winter, they put in more volatile hydrocarbons (with short carbon chains) and in summer they add less volatile hydrocarbons to compensate for the higher temperatures.

Source:moorlandschool.co.uk

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Vietnam, Siam Cement in $3.77 bln petrochemical deal

HANOI (Reuters) - Vietnam has granted a license to state oil group Petrovietnam and two units of Siam Cement SCC.BK, Thailand's top industrial conglomerate, to build a $3.77 billion petrochemical complex, a newspaper said on Monday.

The license was issued to Long Son Petrochemical Co Ltd formed by Petrovietnam, Vietnam National Chemical Corp, Siam Cement's Vina SCG Chemicals and its 44.7 percent-owned Thai Plastic and Chemicals TPC.BK, the Planning and Investment Ministry-run Dau Tu (Investment) newspaper said.

The petrochemical complex will be built in the southern province of Ba Ria-Vung Tau for completion in the second quarter of 2013 at a total cost of $3.77 billion. The project's registered capital is $1.51 billion, the paper said.

Siam Cement subsidiaries would own 71 percent of the complex, and the two Vietnamese firms would hold the rest, Siam Cement said in a letter to the Thai stock exchange in March.

Construction will be in six phases and the complex will serve as the foundation for the development of Vietnam's petrochemicals and plastics industries, the Dau Tu newspaper said.

Siam Cement has said the plant will be built close to Long Son refinery, Vietnam's third such plant after Dung Quat and Nghi Son, and will supply other domestic industries such as automotive, consumer goods packaging and aluminum.

The Siam Cement group has invested in Vietnam since 1990 and has petrochemicals, paper, ready-mixed concrete, building materials and distribution businesses there. SCG Paper said last month it was eyeing more acquisitions of paper firms in Vietnam.

Vietnam has not finalized a deal with Venezuela's PVDSA to build a $7 billion, 240,000 barrel-per-day Long Son refinery. That project has attracted strong interest from foreign firms as it is located close to an area of high consumption in the Mekong Delta and industrial parks around Ho Chi Minh City.

Petrovietnam is speeding up construction of its 140,000-bpd Dung Quat refinery, the country's first, so as to start operation in February 2009 as agreed with the government, after many delays.

The group and Japanese refiner Idemitsu (5019.T: Quote, Profile, Research, Stock Buzz) and Kuwait Petroleum International are also building Vietnam's second refinery, the $6 billion 200,000-bpd Nghi Son plant, in the country's north for completion slated for 2013.

Source: Reuters

(Reporting by Ho Binh Minh, Editing by Jacqueline Wong)

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